Predictive Maintenance in Action: How B&D Tools Keep Mines Ahead of Breakdowns

When telematics warns of trouble, speed and safety matter. Learn how tools like the B&D Evolution Jack, Multi Handler, and Swing Shaft Changer let maintenance teams act fast — preventing extended downtime and keeping production on track.

Mining pushes machines to their limits. From haul trucks to massive shovels, every piece of equipment works under intense stress. When something breaks, it’s not just an inconvenience — it’s a chain reaction of downtime, safety risks, and lost production.

That’s why predictive maintenance is changing the game. With telematics and sensors flagging potential issues before they become breakdowns, mines can plan repairs in advance. But acting on those warnings requires tools tough enough — and smart enough — to handle the job.
This is where B&D tools deliver. From lifting massive trucks, to swapping out struts, to aligning swing shafts with surgical precision, B&D gives maintenance teams the ability to move from reactive firefighting to proactive confidence.

Why Predictive Maintenance Works

With predictive systems in place, mines gain:

• Fewer catastrophic failures — problems are caught early.
• Higher safety levels — no surprises during operation.
• Better equipment health — life cycles extended.
• More uptime — production keeps moving.

But none of this matters without tools that can act on the data.

B&D Tools in Action

Evolution Jack: Precision Power for Haul Trucks

The EJ200 Evolution Jack isn’t just about lifting — it’s about lifting smart. With advanced hydraulics, safety sensors, and remote operation, it delivers stability and control when crews need it most.

Key Features:
• Wireless radio remote operation.
• Parker hydraulic system with Iqan control package.
• Proportional hydraulic valves for smooth, accurate lifting.
• Pressure and level sensing with vehicle tilt warning.
• Hydraulic controlled rear steering for tight maneuvering.
• Hydraulic prelift cylinders to eliminate double lifts.
• Lower profile design for better sightlines under haul trucks.
• Integrated working lights for night or low-visibility jobs.
The Evolution Jack ensures safe, fast, and efficient haul truck servicing — exactly what predictive maintenance calls for.

Multi Handler: Heavy Lifting, Total Control

When predictive data signals the need for component replacement, versatility matters. The B&D Multi Handler transforms into the exact tool required, using a range of attachments to tackle the toughest jobs.

Key Features:
• Certified heavy-duty frame rated for 50 tons (45 MT).
• Full 6-axis movement: X, Y, Z, Yaw, Pitch, Roll — plus rotation on cradle cams.
• Wireless remote operation with computer control.
• Available in diesel, DC battery, or AC power.
• 6 all-wheel drive tires with aggressive traction.
• 3 drive assemblies steering 45° each way (90° total).
• Safe operator platform with handrails.

Quick-Attach Accessories:
• Pedestal Boom
• Corner Group Removal Tool
• Rear Wheel Group Removal Tool
• Custom-designed accessories to suit any fleet

With the Multi Handler, crews can safely and efficiently handle multiple maintenance tasks with one machine, cutting downtime and reducing manual strain.

Swing Shaft Changer: Swing into Action

For shovel operations, predictive maintenance often identifies wear on swing shafts — critical components that demand precision replacement. The B&D SSC-3.5-PH Swing Shaft Changer is built for exactly this challenge.

Key Features:
• 7-axis of motion for precise swing shaft placement.
• Base scissor lift with 48 in (1219 mm) extension.
• Main deck: 10 in (254 mm) X and 12 in (305 mm) Y movement.
• Main tower with 64 in (1625 mm) of stroke via 4 Acme threads.
• XY cradle motion (up to 6°) to place the shaft within a sphere.
• 30° rotation of the shaft table to ensure gear meshing.
• Lifts and supports up to 7,000 lb (3175 kg).
• Powered by 3-phase AC from shovel, with a 10 hp motor.
• Manual hydraulic system (3 GPM, 2,800 psi).
• Safe work platform with handrails.
• Track drive system for precise final positioning.
• GVW 6.25 tons (5.7 MT), transportable via fork equipment.

With its speed, precision, and safety, the Swing Shaft Changer makes what used to be a slow, hazardous job a fast and controlled process.

The Payoff: Uptime, Safety, and Confidence

With predictive maintenance paired with B&D tools, mines can count on:
• Less downtime — repairs in hours, not days.
• Greater safety — crews stay out of high-risk manual tasks.
• Higher productivity — machines return to work faster.
• Confidence in every repair — precision-built tools mean fewer errors.

From Data to Action

Predictive maintenance tells you what needs attention. B&D tools make sure you can do something about it — fast, safe, and right the first time.
From the Evolution Jack lifting trucks, to the Multi Handler swapping struts, to the Swing Shaft Changer aligning shovel components, B&D bridges the gap between telematics and real-world results.